Constructing PEB Structures (Hybrid Industrial Buildings)

Engineered for Versatility. Built for Performance. Delivered with Precision.

At Savi Projects, we specialize in constructing Pre-Engineered Building (PEB) systems and Hybrid Industrial Buildings that blend the speed of steel with the strength of concrete. These modern construction systems offer a winning formula for today’s industries — combining rapid assembly, structural integrity, cost savings, and long-term flexibility.

From industrial warehouses and logistics hubs to assembly plants, processing units, and commercial showrooms, our hybrid PEB solutions are designed to meet the unique needs of businesses looking for scalable, durable, and future-ready infrastructure.

 

What Are Hybrid Industrial Buildings?

Hybrid Industrial Buildings are an advanced construction methodology that combines RCC (Reinforced Cement Concrete) foundations and columns with steel superstructures — typically Pre-Engineered Buildings. This combination harnesses the best of both worlds:

  • RCC for heavy load-bearing, fire resistance, and long-life durability
  • Steel PEB for quick erection, large spans, and design flexibility

The result? A building that is strong, sustainable, and delivered in a fraction of the time compared to traditional construction.

 

Why Hybrid PEB Structures Make Sense

Hybrid construction is becoming the preferred solution across sectors because it delivers:

✅ Faster Completion

PEB structures are manufactured off-site and assembled rapidly on-site, slashing construction time by up to 40–50%.

✅ Cost Efficiency

Reduced construction time, lower labor dependency, and minimal material wastage translate to lower overall costs.

✅ Custom Flexibility

Large clear spans (up to 60m or more), flexible layouts, and future expansion possibilities make hybrid buildings ideal for dynamic businesses.

✅ Structural Safety

RCC bases provide seismic resistance and fire protection, while steel superstructures are engineered for high wind and load resistance.

✅ Aesthetics & Functionality

These buildings can incorporate modern design elements, insulation, skylights, solar panels, and ventilation systems to suit operational and environmental needs.

Engineering Smart Infrastructure for a Stronger Tomorrow

Our PEB Construction Process

At Savi Projects, we take a 360-degree turnkey approach to hybrid PEB construction — starting from concept and soil testing to final erection and commissioning. We deliver with zero compromise on quality, safety, or timelines.

Site Analysis & Structural Design

Every PEB project begins with a thorough analysis of: • Soil conditions • Load requirements • Wind/seismic zone considerations • Utility and equipment layouts Our in-house engineering team develops detailed 3D models and load simulations using advanced software like STAAD Pro, Tekla, and AutoCAD, ensuring safe, optimized structures. We also coordinate seamlessly with your architects and MEP consultants to avoid clashes and rework.

Foundation & RCC Work

We construct heavy-duty RCC foundations and columns where needed, especially for: • Crane beams and mezzanines • Equipment load zones • Fire-rated partitions • Underground utilities and stormwater Using high-grade cement, TMT bars, shuttering systems, and QA/QC processes, we ensure a robust base that anchors your steel structure reliably.

PEB Component Fabrication

As an authorized builder partner of Tata Bluescope Steel, we source and fabricate PEB components that meet global quality standards. Fabricated components include: • Columns and rafters (built-up or hot-rolled) • Purlins and girts • Roofing and cladding sheets (Zincalume® / Colorbond®) • Eave struts, bracing, bolts, and fasteners All components are manufactured in a controlled factory environment, minimizing errors and delays.

Erection & Assembly

Once fabricated components arrive on-site, our erection team ensures precise, safe, and speedy installation using cranes, skilled riggers, and safety gear. We follow step-by-step erection sequencing: • Anchor bolt setting and column erection • Rafter and roof truss placement • Secondary framing installation • Roof and wall sheet fixing • Gutter, flashing, insulation, and accessories We maintain complete alignment, level, and torque checks as per structural design standards.

Finishing Works & Commissioning

After the structure is assembled, we complete all essential finishing: • Flooring (VDF, tremix, or epoxy) • Internal partitioning (if any) • Ventilation, doors, windows, and skylights • Safety signage and access points Final handover includes: • Structural certificates • As-built drawings • Warranty documents • Load and maintenance manuals

Applications We Serve

Savi Projects delivers Hybrid PEB buildings for multiple use cases: • Warehouses & Logistics Hubs – Large-span, low-maintenance storage units with dock integration • Manufacturing Units – Load-bearing floors, heavy machinery support, and overhead cranes • Commercial Showrooms – Air-conditioned PEB with elegant facades and mezzanine levels • Cold Storage & Agro Facilities – Thermally insulated walls and custom HVAC-ready designs • CSR & Institutional Buildings – Low-cost, quick-deploy structures with long-term utility We’re trusted by corporates, NGOs, industrial developers, and EPC consultants alike.

Quality You Can Count On

We follow rigorous QA/QC protocols across every stage: • Third-party material testing (steel, cement, aggregates) • In-house dimensional inspections • Welding checks and bolting torque tests • Surface finishing, coating thickness validation • Final alignment and level audit Our goal is not just to complete your structure — but to build an asset that serves you for decades.

Sample Projects

Some of our featured PEB + Hybrid projects include: • Bridgestone Saarthi Centre – Structural steel PEB + RCC hybrid for community and training use • Warehouse and Grid Sheds – MIDC locations in Nagpur and Pune with RCC base + PEB superstructure • Technical Institutes for CSR – Custom-designed hybrid campuses with LGSF/PEB combinations Each project delivered with timely execution, quality assurance, and client satisfaction.

Build Smarter with Savi Projects

If you’re planning to construct a future-ready industrial or commercial space, a hybrid PEB structure is the smartest way forward. At Savi Projects, we deliver not just buildings, but reliable, efficient, and flexible infrastructure tailored to your business.

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